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The Model WSM-04 is a
centrifugal dryer intended for
use in Class 1, Division 1,
Groups C and D hazardous
(classified) locations. Its
function is to remove liquid
(primarily lubricants) from oil
well drill cuttings. The
lubricant-laden cuttings are fed
into a charging hopper at the
top of the unit and flow into a
space between a cone and a
conical basket with screen. The
cone and screen rotate in the
same direction at slightly
different speeds. The
centrifugal force moves the
liquid through the screen and is
aided by the speed differential
and a set of flights on the
cone. The liquid flows out
through the screen and into a
trough or launder area in the
main base where discharge ports
are located. The solids are
moved down by gravity through
discharge areas inboard of the
liquids trough. The main drive
motor is a 75hp vertical
explosion-proof motor. A belt
drive is used to transmit power
to the driven sheave mounted to
an external shaft of the gear
case assembly. An internal shaft
is driven through a series of
gears. The external shaft drives
the basket/screen assembly. The
internal shaft drives the cone
assembly. The gear set provides
the speed differential between
the two shafts. A hollow pinion
shaft extends out of the bottom
of the gear case assembly and is
coupled to a fixed plate (input
hub) at the base of the unit.
The coupling used is a T.B.
Woods Sure-Flex coupling and
consists of two metal coupling
flanges and a two-piece toothed
rubber coupling which is held
together by a metal ring. The
pinion shaft does not normally
rotate. A planetary gear set
revolves around the pinion
shaft. If foreign material
enters the hopper and jams the
basket/screen assembly or the
cone, this will cause the pinion
and top coupling flange to
rotate. The teeth of the rubber
coupling give way since the
bottom coupling flange is bolted
to the plate at the base of the
unit. Once the coupling teeth
shear, the jammed rotating
assembly can spin freely. Since
the speed differential between
the basket/screen assembly and
the cone is eliminated, the
likelihood of damage to the gear
case components is minimized.
The circulating oiling system is
a closed system. Gear oil is fed
to the gear case assembly
through the center of the pinion
shaft. The gear case is
oil-filled, such that all
bearings and gears are immersed
in lubricant. The system
includes a 1/2hp explosionproof
motor that drives the oil pump,
a filter assembly, vacuum and
pressure gauges, check valves
and an explosion-proof pressure
switch along with an
explosion-proof flowswitch. To
eliminate the potential for any
percussion sparking in the space
between the basket/screen and
the cone, in the event of a jam
in the dryer, the center rubber
components of the Woods coupling
fail in order to protect the
gear drive. The inclusion of the
Woods coupling, is to prevent
thermal ignition or ignition due
to percussion sparking. The
drive belts accumulation of
electrostatic charges, which is
inherent in a friction driven
application, is addressed by
using belts that have adequate
electrical conductivity. The
belts specified are Dayco Corp.
Gold Label Cog-Band belts or
equivalent there to. These
design features are taken
specifically to meet the
requirements for use in Class 1,
Division 1, Groups C and D
hazardous locations.
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