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6. Three-Phase
centrifuge – energy independent mobile unit
Separation of oil, water and solids is a very important task
during crude oil storage tanks and reservoirs cleaning.
Traditionally it was achieved in two stages. On a first stage two
phase decanter is used to separate solids and liquid than disc
separator is separating oil and water. It is obvious that using one
device in one continuous process is much more sufficient and
preferable.
6.1. Separation process
Mixed stream of oil, water and solids enters centrifuge.
Centrifugal force moves solids from the center to the bowl walls
where it is accumulated. Helical screw transports solids to conical
section where it is evacuated with screw conveyer.
Simultaneously with solids oil and water are split under
centrifugal force because of difference in their density. This
process can be improved by heating and chemical treatment (demulsificator,
flocculent, coagulant) of incoming stream.
Water and oil are separately leaving centrifuge from the opposite
side of solids. The centrifuge is composed of a cylindro-conical
rotor put into rotation, through an electrical driving system,
between two bearing blocks supported by a base frame. The rotor
includes a decantation bowl, a scroll and a reducer, which allows
the scroll to rotate slightly faster than the bowl.
All mechanical organs are mounted on lubricated bearings.
Pic. 13 Centrifuge working diagram
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